On July 9, 2025 the National Highway Traffic Safety Administration (NHTSA) announced a recall affecting 2024 Zero Motorcycles that includes the DSR/X, DS, DSR, and DSRP models. The recall centers around a loss of brake pressure that will reduce braking ability and subsequently increase
the risk of a crash.
According to the recall, the front brake hose may be twisted and become damaged causing brake fluid to leak resulting in a loss of brake pressure. This could, in turn, increase the possibility of a crash, as well as potential fire, death, or injury.
The total number of units across all models affected by the recall is listed as 44. However, to make it easier, we’ve provided a breakdown of the Zero Motorcycles models that may suffer from this brake hose leak.
| Make | Model | Year |
| Zero Motorcycles | DS | 2024 |
| Zero Motorcycles | DSR | 2024 |
| Zero Motorcycles | DSR/X | 2024 |
| Zero Motorcycles | DSRP | 2024 |
According to Zero's chronology of the issue, it received warranty claims regarding leaking brake hoses back in December 2024. There were two such reports, and one also involved a loss of control of the bike thanks to the reduced front braking capability. Since the volume was low, and no injuries were reported at that time, Zero says it did not take immediate action.
However, in June 2025, Zero received a total of eight additional claims (with six of these from a fleet of units in Europe), and then investigated the issue further to find the root cause. A 180-degree twist in the front brake hose was to blame.
To remedy this issue, Zero Motorcycle dealers will inspect and replace the hose, as necessary, and the company will do so free of charge. Notification letters will be mailed out to owners of the respective models affected by the recall on July 28, 2025. In the meantime, owners can also contact Zero’s customer service directly at 1-888-841-8085. Zero's reference number for this recall is SV-RCL-025-017.
