Get all your news in one place.
100’s of premium titles.
One app.
Start reading
The Guardian - UK
The Guardian - UK
Environment
Rémy Le Moigne

Could we soon see factories without any assets?

Employees of French carmaker Renault paint new Clio RS cars at the assembly line at Renault factory in Dieppe, France, September 1, 2015. REUTERS/Philippe Wojazer/File Photo GLOBAL BUSINESS WEEK AHEAD PACKAGE SEARCH BUSINESS WEEK AHEAD JUNE 27 FOR ALL IMAGES
Chemicals can be purchased in a service model as how Renault does for the cutting fluids, a coolant and lubricant used in machining. Photograph: Philippe Wojazer / Reuters/Reuters

Many offices do not buy printers, lighting systems, computers or carpets anymore. To reduce their costs, they prefer to buy copies per page from Xerox, light per lux from Philips, compute capacity by the hour from Amazon, or carpet per month from Desso.

Switching to ‘pay per use’ services is a great way to reduce or eliminate capital- intensive investments such as hardware and facilities, while significantly curtailing overhead costs in management and maintenance. Yet, if such services are common on the office floor, they still barely go through the factory door. Despite the benefits, many purchasing departments prefer to keep buying equipment and products rather than their usage.

However, slowly, change is taking place. In France for example, several companies have chosen to shift from sales to a performance-based model to improve their competitiveness. CVP, a company close to Lille, leases corundum, a mineral used for its abrasive properties. The company delivers corundum to its customers, mostly automotive and aerospace subcontractors. It collects the used corundum back and recycles it into a new high performing abrasive. By leasing corundum, customers reduce their cost by at least 10%, and CVP saves energy and transportation costs since the largest corundum deposits are found in China. Furthermore, the used abrasives will not end up in landfills anymore.

Air is also for sale. Close to Grenoble, les Etablissements André Cros sell compressed air per cubic meter. The firm installs compressors at customer sites and then monitors them remotely using captors. Whenever required, it goes on site to maintain, repair, or replace the compressors. By leveraging its core businesses, compressor sales, installation and maintenance, les Etablissements André Cros can deliver a high quality service at a competitive price. The company also assists its customers to improve their performance in being energy efficient; one of its customers, Soitec, has reduced its energy bill 50% by switching to this new service.

Chemicals can also be purchased in a service model as how Renault does for the cutting fluids, a coolant and lubricant used in machining. If the supplier had to redesign the fluid and its supporting processes to shift to a pay per use model, as a result, Renault reduced the total cost of ownership for cutting fluids by about 20%. Coolants and lubricants are not the only chemicals purchased in a pay per use model. Today, thanks to what can be called “chemical leasing”, plants can pay for paint per number of painted pieces, solvent per surface of metal treated, or detergent per square meter cleaned.

The ‘pay per use’ model demonstrates not only economic but also environmental benefits: it improves resource efficiency, and reduces energy consumption as well as waste. For instance, Renault reduced the volume of cutting fluids waste discharge by 90%. If the adoption rate remains low, it is likely because pay per use models are changing the traditional customer - supplier relationship. Customers have to build longer-term relationship with their suppliers, and suppliers may need to acquire new expertise to operate, maintain, and recycle their equipment or products.

Technology can help in the transition toward this new model. For instance, the Internet of Things and low cost sensors are helping vendors in remotely and automatically tracking the performance of their equipment or materials at customers’ locations.

Today, many factories are using energy service companies to improve their energy efficiency. Tomorrow, they will very likely buy ‘pay per use’ services to improve their resource efficiency; and this could happen sooner than later.

Content on this page is paid for and provided by Philips, sponsor of the circular economy hub

Sign up to read this article
Read news from 100’s of titles, curated specifically for you.
Already a member? Sign in here
Related Stories
Top stories on inkl right now
Our Picks
Fourteen days free
Download the app
One app. One membership.
100+ trusted global sources.