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Tribune News Service
Tribune News Service
Business
Dominic Gates

Boeing has 737 MAX software fix ready for airlines as DOT launches new scrutiny of entire FAA certification process

Boeing said Monday it is finalizing the proposed software update for its 737 MAX flight control system and has invited airlines to order it pending formal approval from the Federal Aviation Administration (FAA).

Some airline pilots flew 737 simulators with the updated system software in Renton, Wash., on Saturday. Flight tests are likely to begin this week, as soon as the FAA gets the details.

Boeing spokesman Gordon Johndroe said the MAX software fix will be offered to airlines "free of charge" and will be released only after it is certified by the FAA. He said enabling airlines to place orders for it now is "a standard step to start the delivery process."

Meanwhile, the U.S. Department of Transportation announced Monday the establishment of an expert "special committee" to review the FAA procedures for the certification of new aircraft, including the Boeing 737 MAX.

Air Force General (Ret.) Darren McDew, former head of the U.S. Transportation Command, and Captain Lee Moak, former President of the Air Line Pilots Association, will serve as the interim co-chairs of the panel, pending the appointment of other members.

Flaws in a new flight control system, called MCAS (Maneuvering Characteristics Augmentation System), that Boeing introduced on the MAX are suspected as having played a major role in two crashes in less than five months.

Boeing has been working on the software fix since last November after it became clear that MCAS had been inadvertently triggered before the crash of Lion Air Flight 610 the previous month. Evidence pointing again at MCAS in the crash of Ethiopian Airlines flight 302 this month resulted in the FAA's March 13 order to ground the plane.

On Saturday, Boeing held an information session for airlines and safety regulators in Renton to share details about the proposed software fix. The jetmaker said it also has invited more than 200 airline pilots, technical leaders and regulators for the next session in Renton this Wednesday.

A person familiar with how Saturday's session was conducted said it was "very hands on." Airline pilots attending were able to fly the MAX with the updated software patch in a simulator and asked for their feedback.

As early as this week, Boeing is likely to start actual 737 MAX flight tests for the purpose of certifying the new software.

An FAA spokesman said that as of Monday noon, the FAA was still awaiting details of Boeing's fix. However, he added that "Boeing has kept the FAA in the loop throughout the process and we expect to receive the software from Boeing early this week."

MCAS is designed to push the nose of the airplane down in certain stall situations by swiveling the horizontal tail. It's triggered by a signal from a sensor measuring the plane's angle of attack, which is the angle between the wings and the air flow.

Boeing has indicated that the software fix will make various changes to the way the system operates.

One change is that MCAS will be activated using input from both of the jet's two angle of attack sensors, rather than just one.

The update will also ensure MCAS is not triggered multiple times, as it was in the Lion Air crash. And it is likely to limit the maximum nose down movement that the system can produce.

But it's unclear if the MCAS software fix, even if certified, will be enough to lift the grounding of the Boeing jets. For instance, the airplane's flight manuals and the pilot training protocols will also have to be updated.

And the ongoing investigations into the two fatal jet crashes may bring other contributing factors to the surface.

The DOT special committee will conduct a broader investigation into how the FAA certifies new airplanes as safe. The way that currently works, in a process mandated by Congress, is that Boeing does most of the safety evaluations itself, then passes paperwork to the FAA for review.

A Seattle Times story this month revealed concern among FAA technical staff that they were not given enough time to do proper oversight of Boeing's work on the safety analyses during certification of the MAX, and that too much of the analysis was delegated to Boeing employees.

Announcing the special committee Monday, Secretary of Transportation Elaine Chao said, "This review by leading outside experts will help determine if improvements can be made to the FAA aircraft certification process."

Boeing issued a statement in response saying the company looks forward to working with the special committee "to advance our shared goal of an aviation industry that is safe and trusted by the flying public."

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